制造设施设计和物料搬运(第2版)

制造设施设计和物料搬运(第2版)
作 者: Fred Meyers Matthew Stephens
出版社: 清华大学出版社
丛编项: 国外大学优秀教材工业工程系列
版权说明: 本书为公共版权或经版权方授权,请支持正版图书
标 签: 暂缺
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作者简介

暂缺《制造设施设计和物料搬运(第2版)》作者简介

内容简介

平均说来,一个制造企业的设施每隔18个月就要有一些变动;此外,企业的效率、产量和利润与工厂布置及物料搬运系统的效率直接相关。因此,设施设计及物料搬运是一门实用性非常强的课程。针对课程特征,本书采用直接面向项目的讲授方法,系统化、体系化地介绍收集、分析资料以及设计多功能工厂布置的整个流程,其目的在于向学生和从业者提供建立设施布置的传统技术以及计算机辅助设施设计、设施设计的计算机仿真等方面的知识。本书不但适于用作教科书,也适于有经验的规划人员作为一本有用的指南和参考手册。可以说这是一本有一定理论水平又有很强实用价值的教材。

图书目录

CHAPTER1IntroductiontoManufacturingFacilitiesDesignandMaterialHandling

THEIMPORTANCEOFANDMANUFACTURINGFACILITIESDESIGNANDMATERIALHANDLING

LEANTHINKINGANDLEANMANUFACTURING

THEGOALSOFMANUFACTURINGFACilitiesdesignANDMATERIALHANDLING

THEMANUFACTURINGFACILITIESDESIGNPROCEDURE

TYPESANDSOURCESOFMANUFACTURINGFACILITIESDESIGNPROCEDURE

COMPUTERSANDSIMULATIONINMANUFACTURINGFACILITIESDESIGN

ISO9000andFacilitiesPlanning

GLOSSARYOFMAJORTERMS

QUESTIONS

CHAPTER2SourcesofInformationforManufacturingFacilitiesDesignTHEMARKETINGDEPARTMENT

THEPRODUCTDESIGNDEPAR

MANAGEMENTPOLICYINFORMATON

InventoryPolicy

LeanThinkingandMudaasaPartofManagementPolicy

InvestmentPolicy

StartupSchedule

MakeorBuyDecisions

OrganizationalRelationships

FeasibilityStudies

CONCLUSION

QUESTIONS

CHAPER3TimeStudy

WHATISATIMESTANDARD?

IMPORTANCEANDUSESOFTIMESTUDY

1.HowManyMachinesDoWeNeed7

2.HowManyPeopleShouldWeHire?

3.HowMuchWillOurProductCost?

4.WhenShooldWeStartaJob,andHowMuchWorkCanWeHandlewiththeEquipmentandPeopleWeHave?Or,HowDoWeScheduleandLoadMachines,WorkCenters,Departments,andPlants?

5.DeterminetheAssemblyLineBalance,DeterminetheConveyorBeltSpeed,LoadtheWorkCellswiththeConectAmountofWork,andBalancetheWorkCells?

6.HowDoWeMeasureProductivity?

7.HowCanWePayOurPeopleforOutstandingPerformance?

8.HowCanWeSelecttheBestMethodorEvaluateCostReductionIdeas?

9.HowDoYouEvaluateNewEquipmentPurchasestoJustifyTheirExpense?

10.HowDoWeDevelopaPenonnelBudget?

TECHNIQUESOFTIMESTUDY

PredeterminedTimeStandardsSystems

StopwatchTimeStudy

TimeStudyProcedureandtheStep-by-StepForm

PrinciplesofElementalBreakdown

Rating,Leveling,andNormalizing

ALLOWANCES

TypesofAllowances

MethodsofApplyingAllowances

WorkSampling

StandardData

ExpertOpinionTimeStandardsandHistoricalData

TIMESTANDARDSFORMANUFACTURINGFACILIYIESDESIGN

QUESTIONS

CHAPTER4ProcessDesign

FABRICATION:MAKINGTHEINDIVIDUALPARTS

RouteSheets

TheNumberofMachinesNeeded

WORKCELLLOADCHART

Step-by-StepProcedureforPreparingaWorkCellLoadChart

ASSEMBLYANDPACKOUTPROCESSANALYSIS

TheAssemblyChart

TimeStandardsAreRequiredforEveryTask

PlantRateandConveyorSpeed

PainlConveyorSpeed

AssemblyLineBalancing

STEP-BY-STEPPROCEDUREFORCOMPLETNGTHEASSEMBLYLINEBALANCINGFORM

CALCULATINGTHEEFFICIENCYOFTHEASSEMBLYLINEUseofComputerSimulation

LAYOUTORIENTATION

QUESTIONS

CHAPTER5FlowAnalysisTechniques

FABRICATIONOFINDTVIDUALPARTS

StringDiagram

Multi-ColumnProcessChart

From-ToChart

ProcessChart

Step-by-StepDescriptionfortheProcessChart

TOTALPLANTFLOW

FlowDiagrams

Step-by-StepProcedureforDevelopingaFlowDiagram

TheOperationsChart

Step-by-StepProceduresforPreparinganOperationsChart

FlowProcessChart

Step-by-StepProcedureforPreparingaRowProcessChart

COMPUTER-AIDEDFLOWDESIGNANDANALYSIS

CONCLUSION

QUESTIONS

ChAPTER6activityRelationshipAnalysis

THEACTIVITYRELATIONSHIPDIAGRAM

DeterminingtheRelationshipCode

WORKSHEET

DIMENSIONLESSBLOCKDIAGRAM

FLOWANALYSIS

COMPUTER-GENERATEDACTIVITYRELATIONSHIPCHART

QUESTIONS

CHAPTER7ErgonomicsandWorkstationDesignSpaceRequirement

WORKSTATIONDESIGN

ERGONOMICSANDTHEPRINCIPLESOFMOTIONECONOMY

Principle1:HandMotions

Principle2:BasicMotionTypes

Principle3:LocationofPartsandTools

Principle4:FreetheHandsfromasMuchWorkasPossible

Principle5:UseGravity

Principle6:OperatorSafetyandHealthConsiderations

SPACEDETERMINATION

QUESTIONS

CHAPTER8AuxiliaryServicesRequirementSpace

RECEIVINGANDSHIPPING

TheAdvantagesandDisadvantagesofCentralizedReceivingandShipping

TheTruckingIndustry'sEffectonShippingandReceiving

TheFunctionsofaReceivingDepartment

FacilitiesRequiredforReceivingDepartments

SpaceRequirementsfortheReceivingDepartment

TheFunctionsofaShippingDepartment

SpaceRequirementsforShippingDepartments

STORAGE

Just-in-TimeInventories

MaximizingtheUseoftheCubicSpace

ProvideImmediateAccesstoEverything

ProvideSafekeeping

WAREHOUSING

WarehouseDesignCriteria

TheFunctionsofaWarehouse

ProcedureforSalesAnalysisofABCInventory

ABCInventoryLayoutofaHandToolManufacturingCompany'sWarehouse

WarehouseSpaceDetermination

WarehouseEquipment

Conclusion

MAINTENANCEANDTOOLROOM

UTILITIES

QUESTIONS

CHAPTER9EmployeeServices-SpaceRequirements

PARKINGLOTS

EMPLOYEEENTRANECS

LOCKERROOMS

TOLETSANDRBSTROOMS

LUNCHROOMS

RECREATION

DRINKINGFOUNTAINS

AISLES

MEDICALFACILITIES

BREAKAREASANDLOUNGES

MISCELLANEOUSEMPLOYEESERVICES

QUESTIONS

CHAPTER10MaterialHandling

COSTJUSTIFICATION

SampleMaterialHandlingCostProblem

GOALSOFMATERIALHANDLING

THE20PRINCIPLESOFMATERIALHANDLING

1.ThePlanningPrinciple

2.TheSystemsPrinciple

3.TheMaterialFlowPrinciple

4.TheWorkSimplificationPrinciple

5.UseGravity

6.MaximizetheBuildingCode

7.UnitSizePrinciple

S.MechanizationPrinciple

9.AutomationPrinciple

1O.EquipmentSelectionPrinciple

11.TheStandardizationPrinciple

12.TheAdaptabilityPrinciple

13.TheDeadWeightPrinciple

14.TheUtilizationPrinciple

15.TheMaintenancePrinciple

16.TheObsolescencePrinciple

17.TheControlPrinciple

18.TheCapacityPrinciple

19.ThePerformancePrinciple

20.TheSafetyPrinciple

THEMATERIALHANDLINGPROBLEM-SOLVINGPROCEDURE

MATERIALHANDLINGCHECKLIST

QUESTIONS

CHAPTER11MaterialHandlingEquipment

RECEIVINGANDSHIPPING

ReceivingandShippingDocks

DockEquipment

MovingEquipment

ForkTrucks

BridgeCranes

TelescopicConveyor

WeightScale

SystemsRequiredonShippingandReceivingDocks

STORES

StorageUnits

StoresMobileBquipment

SystemsRequiredforStoresDepanment

FABRICATION

ShopContainers

TubsandBaskets

WorkstationMaterialHandlingDevices

ManipulatorsandLiftingDevices

MobileFabricationEquipment

ASSEMBLYANDPAINT

BeltConveyors

PoweredRollerConveyor

Car-typeConveyor

SlatConveyor

TowCoveyor

OverheadTrolleyConveyor

PowerandFreeConveyor

PACKOUT

BoxFormers

AatomaticTaping,Gluing,andStapling

Palletizers

PickandPlaceRobots

Banding

StretchWrap

WAREHOUSING

PickingCarts

GravityFlowBins

Tractor-TrailerPickingCart

ClampTrucks

RotaryConveyorBins

VerticalWarehouseandPickingCars

PackingStation

ShippingContainers

BULKMATERIALHANDLING

BulkMaterialConveyors

COMPUTER-INTEGRATEDMATERIALHANDLINGSYSTEMS

Cross-DockingandFlow-Through

QUESTIONS

CHAPTER12OfficeLayoutTechniquesandSpaceRequirements

GOALSOFOFFICELAYOUTDESIGN

TYPESOFOFFICESPACE

Supervisors'Offices

OpenOfficeSpace

ConventionalOffices

TheModernOffice

SPECIALREQUIREMENTSANDCONSIDERATIONSOFSOMEOFFICES

THETECHNIQUESOFOFFICELAYOUT

TheOrganizationalChart

Flowchart

CommunicationsForceDiagram

ActivityRelationshipDiagram

ActivityWorksheet

DimensionlessBlockDiagram

OfficeSpaceDetermination

DetailedMasterLayout

QUESTIONS

CHAPTER13AreaAllocation

SPACEREQUIREMENTSPLANNING:STEPONE

BUILDINGSIZEDETERMINATION

DIMENSIONLESSBLOCKDIAGRAM

AREAALLOCATIONPROCEDURE

OFFICEAREAALLOCATION

QUESTIONS

CHAPTER14FacilitiesDesign-TheLayout

PLOTPLAN

PlantLayoutMethods

MASTERPLAN

AdvancedComputerSystems

PLANTLAYOUTPROCEDURE--TOOLBOXPLANT

OfficeLayoutforToolboxPlant

EVALUATION

QUESTIONS

CHAPTER15ApplicationofComputerSimulationandModeling

INTRODUCTION

DEFININGCOMPUTERSIMULATION

ADVANTAGESANDDISADVANTAGESOFSIMULATION

SIMULATIONINFACILITIESPLANNING

HOWSIMULATIONWORKS

ANOVERVIEWOFLAYOUTANDSIMULATIONSOFTWARE

COMPUTER-AIDEDLAYOUTDESIGN

Computer-AssistedLayoutPerformanceAnalysis

CASESTUDIES

SimulationinManufacturing

SimulationandHealthCare

WasteHandlingandSimulation

QUESTIONS

CHAPTER16SellingtheLayout

THEPROJECTREPORT

THEPRESENTATION

ADJUSTMENTS

APPROVAL

THERESTOFTHEPROJECT

Sourcing

Installation

EngineeringPlot

ProductionStart

DebuggingandPollow-Up

Conclusion

Answers

Index